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Amokabel Covered Conductor Q&A

TEN Installation guide for Amokabel Covered Conductors Amokabel Conductor covers

 

Installation guide for Amokabel Covered Conductors


Amokabel Covered Conductor (CC) is a round, non-compacted cable with an outer layer of High-Density Polyethylene (HDPE) and internal layers of XLPE, semi-conductor and water blocking materials.


Amokabel Covered Conductor can be used on any Australian Network as a direct replacement for bare conductor.


Amokabel Covered Conductor (CC) offers significant benefits, primarily reduced bushfire risk. The ACC also significantly enhances network reliability plus safety for people and wildlife, often with economical retrofitting to existing infrastructure. Outages caused by wildlife can be easily avoided with the Amokabel New Generation Converted Conductor making it a cost-effective wildlife mitigation solution.


Amokabel covered conductor

While Amokabel produce a large range of CC sizes, the three sizes currently available in the Australian market are:

  • CCSX25 - 7/2.12 ACS CBL 31.5kN
    Direct replacement for 3/2.75 (3/12) steel conductor
  • CCSX62 - 6/1/3.37 ACSR CBL 18.6kN
    Direct replacement for AAC and ACSR conductors from 7/2.50 to 7/3.75
  • CCSX159 - 19/3.26 AAAC CBL 42kN Direct replacement for 19/3.25 AAC

Amokabel Covered Conductor has currently been installed in Victoria, New South Wales and Tasmania with trials taking place in other Australian states.


ACC cable and installation requirements


Amokabel covered conductor reel

It is preferred to keep the CC off the ground where possible and practical. The hard covering on the CC will provide protection when running across smooth surfaces such as grassy paddocks, however, steps are to be taken to prevent potential damage by sharp objects such as barbed wire fences, street signs or farm implements. Steps to mitigate damage include placing barriers to prevent contact. E.g., Hard cover or LV mat over a fence or sign.


Specific stockings and comealongs/cable grips are required for each of the 3 sizes of covered conductor with each size having its own specific termination fitting type.

Socks Stockings/Hauling
Specific testing has been completed to confirm suitability of the stockings below to safely haul Amokabel CC.

Per the Slingco manufacturer’s instructions, an appropriately rated swivel (minimum 2 times CBL) and Panduit clamps are to be used with the stockings.

Refer to TEN’s Slingco Cable Pulling Grips information sheet


Amokabel covered conductor image

Specific equipment in lieu of a standard comealong is required to strain the 3 types of CC.


A 60 or 100 Tonne press and head with 16mm AF steel dies are required to compress the CCSX25 termination and mid span joints. The CCSX62 and CCSX159 do not require crimping as the terminations are via a wedge clamp and the mid span joints are completed using auto splices. Any crimp heads under 60T have not been tested or approved.


RC-32ACSR Cutter

 

IBST50400

 

HP60TC-SA

 

GGT001

 

CCT-GRIP

 

CUTTING
RC-32ACSR
 Ratchet hand cable cutters


Watch our quick cable cutting demoCutting video


ESM25CFM  Klauke Battery Powered Hydraulic Cutting Tool 25mm

STRIPPING
IBST50400
Sheath stripper


Watch our quick cable stripping demoCutting video

CRIMPING

(CCSX25 only)
HP60TCSA 60 Tonne - Hydraulic Crimping
Tool / Head


K60-16.0-ST 60 Tonne crimping dies


RHP700LK Battery pump

STRINGING
GGT001 Swivel joint


SPP-1A SPP Universal stringing roller


ZCS1710 Cable pulling grips - Slingco


ZCS1711   Cable pulling grips - Slingco


ZCS1712  Cable pulling grips - Slingco

 

STRAINING
4B-465 
Pocketbook Grip 4


CD8-60-12 1000V insulated torque wrench


IR3112 with IR3112L15.8AL Grips


CCT-GRIP Serrated grip


As per the Slingco manufacturer’s instructions, an appropriately rated swivel (minimum 2 times CBL) and banding clamps are to be used with the stockings.

BAND-IT® 201 Stainless Steel Bands
The BAND-IT® type 201 Stainless steel non- magnetic band is the preferred option in all general use banding applications, offering high tensile strength and good resistance to oxidation and weathering. Available in a variety of widths and thicknesses.

See available options here

In addition, EASYSCALE – imprinted measurements on the band, help determine band length and eliminate costly waste. Packaged in a standard box or a durable plastic tote for easy dispensing.

Ball-Lokt™ Banding System
For applications ranging from identification tagging to bundling cables, Ball-Lokt™ Ties in 316 stainless steel, provide a longer life than nylon ties, especially in extreme climates.

Self-locking design installation by hand or with the KS 652 tool, to assure uniform tension and clean tail cut-off for safe handling. Ideal for conductor wire grip application.

 


 


TEN has worked closely with Groundline Engineering and Amokabel Australia to produce this information.


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